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Schneider Electric Lexium 62 ILM1001P02F0000 High-Torque Servo Motor with Brake-Encoder Synergy for Enhanced Safety

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Schneider Electric Lexium 62 ILM1001P02F0000 High-Torque Servo Motor with Brake-Encoder Synergy for Enhanced Safety

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Brand Name : Schneider

Model Number : ILM1001P02F0000

Certification : CE UL cURus E360421

Place of Origin : China or France as original

MOQ : 1 piece

Price : USD 1500 -3000 piece as depend on booking price

Payment Terms : D/A, D/P, T/T, Western Union

Supply Ability : 5 sets 10 days

Delivery Time : 3-70 working days

Packaging Details : 100*550*35 CM

Product Name : Servo Motor

Series : Lexium 62 ILM

Rated Speed : 3000 rpm

Material : Stainless Steel

Warranty : 1 Year

Color : Black and Gray

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Comprehensive Technical Report: Schneider Electric Lexium 62 ILM Integrated Servo Motor (Model ILM1001P02F0000)

1. Product Overview

The Lexium 62 ILM1001P02F0000 represents Schneider Electric's pinnacle of integrated motion control technology, combining a high-torque servo motor, drive, controller, 24-bit multiturn absolute encoder, and electromechanical brake within a single IP65-rated unit. Designed for safety-critical and precision-demanding applications, it delivers 2.5 Nm continuous torque at speeds up to 3,000 rpm. This model uniquely merges positional integrity (16,384 revolutions without homing) with vertical-axis safety (2.7 Nm holding torque), making it ideal for automated warehousing, CNC machinery, and medical equipment. As part of Schneider’s MachineStruxure™ ecosystem, it reduces installation costs by >55%, control cabinet space by 90%, and energy consumption by 35% compared to traditional servo systems .


2. Technical Specifications

Key parameters highlighting the brake-encoder synergy and thermal resilience:

Parameter Value Unit Technical Significance
Rated Torque 2.5 Nm Heavy payload handling (e.g., 30 kg robotic arms)
Max Speed 3,000 rpm Precision control for low-speed applications
Brake Holding Torque 2.7 Nm Secures vertical loads up to 50 kg
Brake Release Time ≤50 ms Emergency stop responsiveness
Position Feedback 24-bit multiturn abs. encoder 16,384 revs without battery/homing
Encoder Resolution 16,777,216 positions/rev ±0.0002° repeatability
DC Bus Voltage 250–700 Vdc Wide LXM62 power supply compatibility
Control Voltage (Brake) 20.5–30 Vdc Certified per EN 60950/EN 50178 1
Current Consumption 450 mA (cont.), 740 mA (brake) Energy-efficient operation 1
Thermal Resistance 0.8 K/W Natural convection efficiency
Protection Rating IP65 (controller), IP54 (motor) Washdown/dust resistance 1
Safety Standards SIL3, PLd (ISO 13849-1) Native STO/SS1/SBC functions 8
Table 1: Specifications emphasizing multiturn precision and brake safety.

3. Design Innovations and Key Features

  • Dual Safety-Precision Architecture:
    The 24-bit multiturn encoder retains absolute position across 16,384 revolutions without batteries, eliminating post-power-loss homing in automated storage systems. Simultaneously, the spring-applied brake delivers 2.7 Nm holding torque within 50 ms, preventing load drops in vertical axes (e.g., elevators).

  • High-Torque Thermal Optimization:
    Low thermal resistance (0.8 K/W) enables sustained 2.5 Nm torque at 3,000 rpm using natural convection—35% more efficient than forced-air systems. FDA-compliant lubricant (Klübersynth UH1 64-62) and epoxy coating resist corrosion in harsh environments.

  • Decentralized Topology & I/O Flexibility:
    Hybrid cables integrate power and SERCOS III communication, enabling line/tree/hybrid topologies. Each Connection Module (e.g., ILM62CMD20A0000) supports up to 45 units, reducing cabling by 70%. Optional DIO modules link up to 16 sensors/actuators via the servo bus for localized control.

  • Native Safety Integration:
    Embedded Safe Brake Control (SBC) works with STO/SS1 to achieve SIL3/PLd compliance, eliminating external safety relays. Real-time thermal monitoring via PTC thermistors derates torque at 105°C (Alarm 8125) and triggers shutdown at 130°C (Fault 8100).


4. Application Scenarios

  • Automated Storage & Retrieval (AS/RS):
    Multiturn feedback tracks pallet positions across multi-floor warehouses during outages, while the brake secures 50 kg loads on vertical lifts. IP54 motor protection withstands industrial dust.

  • Medical Vertical Platforms:
    Brake ensures fail-safe locking of MRI tables or surgical arms during power failures. Encoder resolution (±0.0002°) guarantees positional accuracy for sensitive procedures.

  • Heavy-Duty CNC Tooling:
    3,000 rpm speed and 2.5 Nm torque enable precise spindle control. Natural convection cooling eliminates coolant contamination risks in machining centers.


5. Installation and Safety Integration

  • Electrical Requirements:

    • Brake Control: 20.5–30 Vdc (±10%) with 740 mA inrush current; requires EN 60950-certified 24 Vdc supplies.

    • EMC Compliance: No external filters needed with Schneider hybrid cables; meets IEC/EN 61800-3 C3 standards.

  • Mechanical Compliance:

    • 100 mm flange (ISO 9409-1 mounts) and 14 mm keyed shaft for anti-slip torque transmission.

    • Brake service life: 1,000,000 cycles (Schneider-authorized maintenance only).

  • Safety Protocols:

    • Install in IP54+ cabinets with EN 50178-compliant creepage/clearance distances.

    • Validate Inverter Enable signals via SIL3-certified PLCs (e.g., Modicon M580).


6. Performance and Reliability

  • Positional Integrity:
    Multiturn encoder maintains accuracy across 50+ power cycles—superior to battery-backed systems. Speed ripple (±0.01%) ensures stable motion in synchronous tasks.

  • Thermal Management:
    Alarm 8125 (105°C pre-warning) and Fault 8100 (130°C shutdown) protect windings. ContStallCurrent and NomCurrent parameters enable adaptive overload protection.

  • Lifecycle Efficiency:
    45,000 hours MTBF. Brake wear monitored via EcoStruxure™ platform, with service restricted to Schneider-certified technicians.


7. Market Differentiation and Advantages

Comparative Table: ILM1001P02F0000 vs. Competing High-Torque Servos

Aspect ILM1001P02F0000 Traditional Servo with Brake
Position Retention Battery-free multiturn (16k revs) Battery-dependent (1–4k revs)
Brake Response ≤50 ms release / 20 ms engage 80–150 ms
Safety Certification SIL3/PLd (native SBC+STO) PLc with external relays
Installation Cost 55% reduction (cabinet/wiring) High (cooling, external drives)
Topology Line/tree/hybrid hybrid cables Star wiring only
Energy Consumption 35 W (natural convection) 60 W (forced cooling)
  • Total Cost of Ownership:
    Eliminates external drives, cooling infrastructure, and homing procedures, reducing lifecycle costs by >40%.

  • Sustainability:
    Hybrid cables cut copper usage by 70%, while natural convection lowers carbon footprint by 35%.

  • Scalability:
    Integrates with PacDrive 3 ecosystems for 1–99 axis control via SERCOS III.


Conclusion

The Lexium 62 ILM1001P02F0000 redefines safety-critical motion control by unifying uninterrupted positioning (24-bit multiturn encoder), vertical-axis security (2.7 Nm brake), and high-torque performance (2.5 Nm) in an IP65-hardened, decentralized package. Its dual safety-precision architecture eliminates homing procedures while securing loads during power loss—critical for AS/RS, medical, and CNC applications. With 55% lower installation costs, 35% energy savings, and native SIL3/PLd compliance, it delivers unparalleled value for Industry 4.0 applications where operational continuity, safety, and efficiency are non-negotiable. For OEMs developing machinery with heavy-load and safety-critical demands, this motor sets a benchmark in integrated servo technology.

Schneider Electric Lexium 62 ILM1001P02F0000 High-Torque Servo Motor with Brake-Encoder Synergy for Enhanced Safety


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Schneider Electric Lexium 62 ILM1001P02F0000 High-Torque Servo Motor with Brake-Encoder Synergy for Enhanced Safety Images

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